Лицензионные технологии

FROM SCIENCE TO IMPLEMENTATION

The Company’s history began in 1965, with development and deployment of an innovative distillation technology at the Ufa Oil Institute at the Department of Processes and Devices (separation of oil mixtures in a distillation column with a phase cross flow (gas/liquid) on the packing). The column startup project implemented at Salavatnefteorgsintez JSC made an important scientific achievement for the Russian oil refining.

Photo: the Red Building of the Ufa State Oil Technical University

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One of the projects of the Company research and design center aimed at creating energy-efficient process and increasing the efficiency of gas-liquid phases in the cross-flow resulted in large-scale production. As a result, more than 160 projects for commercial introduction of new technologies based on PETON contact devices were implemented at the facilities of oil and gas refining, petrochemical and nitrogen industry. The PETON technologies are licensed and the gas processing and oil refining use them.

PETON has in-house licensed software and licensed software from international manufacturers.

 

UNIQUE LABORATORY

At the premises of PETON in Ufa, Russia’s only laboratory for the creation and field testing of high-performance mass-transfer and separation equipment was established and operates.

The laboratory is equipped with field testing benches for the equipment manufactured in RDI OG PETON (trays, packings, baffles, coalescers, filters, control valves, etc. – that are the “core” of the key basic technological processes in the gas processing: distillation, absorption, separation) for devices up to 9 m in diameter, including transparent hydraulic benches up to 1800 mm in diameter, which are fully compliant with the standards of the known engineering companies in Russia and abroad. There is no analogue in Russia.

Photo – 400 mm PETON bench       Photo – 1800 mm PETON bench

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EXPOCENTER OF ENGINEERING (Research and Manufacturing Association)

In Ufa, near the airport on the “Red Line”, a plot of 1.4 hectares was acquired and a project of construction of the Holding Expocentre of Engineering (Research and Manufacturing Association) was developed in view to create a scientific center (SC) on processes at GPPs and refineries to show visually scientific achievements and possibilities of PETON in the form of case studies. The main objective of Expocenter is to localize and develop complex process equipment for the oil and gas refining and the petrochemical industry. An additional task of the SC is R&D for sophisticated equipment and technology (heat transfer, air-cooling units, zigzag air-cooling units, furnaces, and filters) and the implementation of pilot projects in order to optimize the steam and power consumption, metal consumption, and the efficiency of processing.

 

IN-HOUSE TRAINING CENTER

In order to train highly qualified personnel to manage the Amur gas processing plant and the helium complex, a modern training center is created in the premises of Technological Engineering Holding PETON; the training center will be equipped together with Schneider Electric/ Invensys according to the operational licensing model of PETON/Linda. The training center will allow training of the required number of staff by the start of Extension 1 of the Amur complex, and further, training and retraining of employees on a regular basis.

uchebnij centr

The characteristics of the training center are:

  • The capacity of the training center is 8 people every two months. By 2022, about 400 operators will have completed training at the center
  • Modern equipment from Schneider Electric/Invensys/PETON and world-class software
  • Complete simulation of the operation of the production control center
  • Qualified coaches

The training center to be created will remove the risks the Customer could have in respect to the qualification of the personnel, and fully ensure the necessary training level of employees. The training center will start its activity in early 2015 and will allow to fully providing the Amur complex with competent staff by its startup.

 

EXAMPLES OF APPLICATION OF THE PETON TECHNOLOGIES

 

Examples of successful application of the PETON technologies at the gas processing facilities of Gazprom JSC in the Russian Federation, Turkmenistan, Uzbekistan and Kazakhstan are 30 new and retrofitted facilities, in particular:

 

  •             the PETON technology is used at Extensions 1 and 2 at the Orenburg gas processing plant (5 threads of sulphur removal units and defoamant units PES with a capacity of 30b m3/year)
  •             the PETON technologies allowed switching to the processing of mixture gas from the Orenburg field (17b m3) and the Karachaganak field (Kazakhstan) (7b m3)
  •             in November 2011, at the Mubarek gas processing plant, one of the most modern gas treatment units with a capacity of up to 2.5b m3/year was put into operation for the processing of various gases – from low sulfur one to sour one. The content of liquid hydrocarbons in the gas is up to 60 g/m3, H2S from 0.3 to 5%, CO2 – up to 6%. The PETON technology is used for selective treatment of these gases.
  • PETON has in-house licensed software and licensed software from international manufacturers.

    At the premises of PETON in Ufa, Russia’s only laboratory for the creation and field testing of high-performance mass-transfer and separation equipment was established and operates.

    The laboratory is equipped with field testing benches for the equipment manufactured in RDI OG PETON (trays, packings, baffles, coalescers, filters, control valves, etc. – that are the “core” of the key basic technological processes in the gas processing: distillation, absorption, separation) for devices up to 9 m in diameter, including transparent hydraulic benches up to 1800 mm in diameter, which are fully compliant with the standards of the known engineering companies in Russia and abroad. There is no analogue in Russia.

 

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